Portfolio
Mechanisms, product design, enclosures, additive manufacturing and scale models from industry, university and client work. Each case study is set out as What, How, Results and Tools.
Browse by category: Mechanisms and Machines · Product Design · Enclosures and Electronics · Additive Manufacturing and Art · Scale Models
Multispeed Lever-Operated Rotavator Gearbox
A lever-operated multispeed gearbox for a PTO-driven rotavator, selected by decision matrix and validated in Ansys under 119 to 145 Nm.
Robotic Claw for Top-Down Disc Lifting
A single-servo, three-claw gripper that lifts a 515 mm disc from above with a 5 mm safety clearance, modelled in SolidWorks.
Line Follower Robot with Obstacle Avoidance
A low-cost, sonar-equipped line follower designed in Creo Parametric and fabricated in-house during an internship at Usman Engineering.
Rack-and-Pinion Sheet Press
A client-specified sheet press built around a rack-and-pinion drive, using machinable, hardware-store parts and rendered in KeyShot.
Vesmoon Tumbler and Modular Lid
A leak-proof tumbler and modular magnetic lid for Vesmoon, delivered with full engineering drawings in three weeks.
Modular VR Headset and Controller Stand
A reconfigurable Meta Quest 3 stand on a hexagonal peg grid, sized from 3D scans and tuned for snap-fit tolerances.
Compact PCB Enclosures
Snap-fit PCB enclosures with a battery bay and LED cut-outs, refined into a thinner, fully printable Version 2.
High-Airflow Electronics Enclosure
A compact enclosure with hexagonal vent mesh, internal rails and a fan aperture for sustained cooling.
Rack Mount with Enclosure
A 19-inch rack-mount faceplate with an integrated electronics housing, ready for CNC machining or 3D printing.
Ultra-Lightweight Mouse Chassis
A skeletonised gaming mouse frame with a lattice baseplate and rib structure, designed for resin printing.
Adjustable Sound Tech Stand
A heavy-duty, multi-position stand for audio equipment cases, with locking pins and a detachable support bracket.
LED Biker Vest
A wearable chest plate for motorcyclists with translucent diffusers and addressable LED channels for night-time visibility.
Large-Scale Segmented Lion Formwork
A life-size lion split into interlocking printed segments that act as a mould for casting concrete statues.
Large-Scale Segmented Sculpture
A life-size sculpture split into printable segments that fit standard build volumes, with hollow shells to cut weight and material.